Press Release

ecovolta’s new Li-ion safety concept prevents fires in electric vehicles

Battery packs to be shown for the first time at Energy Storage Europe 2019

Brunnen/Bern, 6 March 2019: Swiss battery system manufacturer ecovolta is introducing a new safety concept in its lithium-ion batteries which has been proven to reduce the risk of battery fires and cell explosions in e-mobility applications. To achieve this, ecovolta employs cell junctions made of electrolytically nickel-plated cold strips which automatically disconnect faulty cells from the rest of the battery pack when the current rises. From March 12 to 14, 2019, ecovolta will showcase the new battery packs for the first time at the Energy Storage Europe exhibition, booth D04 in hall 8b.

Cell junction serves as reliable fuse

In the case of mechanical damage to a battery pack, a high current initially flows through the affected region and the temperature rises locally. In conventional battery solutions, the cell is affected directly, with its material expanding rapidly, which could lead to explosions and battery fires.

In contrast, with ecovolta battery packs, the temperature rises locally at the cell junction in the case of mechanical damage. This junction then melts, separating the damaged cell from the intact components. The rest of the pack remains functional - only its capacity sinks as the capacity of the separated cell is lost, as indicated by comprehensive laboratory trials.

The new safety concept is incorporated in all ecovolta traction batteries. This allows for capacities ranging from 10 Wh to several hundred kWh and voltages of 12–600 V as well as any desired battery shape. The concept is also used in ecovolta’s evoTractionBattery. The standardized traction battery achieves energy densities of 200 Wh per kilogram without active cooling.

“This ecovolta concept offers e-mobility suppliers a battery solution that makes the highest safety standards economical even for small and mid-sized vehicle series,” says ecovolta CTO Paul Hauser.

The concept was made possible by a license from H-Tech AG, located in Schaan, Liechtenstein, which ecovolta uses for production of its battery systems.

About ecovolta

The Swiss ecovolta produces customised high-capacity battery systems and e-mobility solutions. The company’s patented design enables the fully automated series production of high-current capable batteries which do not need active cooling. Battery and drive solutions are developed and tested in the in-house research and development area. ecovolta is a division of the technology company ecocoach AG and has its headquarters and Swissfactory production plant in Brunnen/Schwyz, Switzerland.

Press Pictures

Please click on the pictures for a high resolution download.


Intermediate production step of a single battery pack equipped with the new ecovolta Li-Ion safety concept.


ecovolta battery packs with new Li-Ion safety concept preventing fires in vehicles.


ecovolta Battery Safety Test.mp4


ecovolta Battery Safety Test HD.mp4


ecovolta Battery Safety Test HD youtube Link